Blog by Rose Morrison – The Digital Twin revolution: How virtual modelling Is optimising real-world energy systems

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Digital twin use cases are rapidly expanding as the urgency of the zero-carbon transition intensifies. The energy sector is one of the biggest beneficiaries of this shift. Nations worldwide — especially across Europe — are under pressure to meet ambitious climate goals, cut emissions and adapt to a renewable-heavy grid.

At the heart of this transformation are digital twins. They are simple yet powerful virtual replicas of physical systems that let experts simulate and refine operations before applying them in the real world. By enabling smarter decisions, this technology helps reduce costly errors, lower carbon footprints and speed up the rollout of renewable projects. This approach turns decarbonisation targets from lofty ambitions into practical achievements.

Digital Twins Explained

Digital twin technology first emerged in aerospace and manufacturing, where engineers relied on virtual replicas to improve performance and prevent costly failures before production. Today, the same approach transforms how people think about modelling energy systems, with digital twins powered by data integration, Internet of Things sensors, artificial intelligence (AI) modelling and cloud platforms.

The energy sector is uniquely positioned to benefit because its infrastructure is vast, complex and among the most carbon-intensive in the world. As electricity demand rises and pressure mounts to reduce emissions, utilities professionals and policymakers look to innovative solutions that balance reliability and sustainability. This technology provides that advantage by enabling real-time optimisation and predictive maintenance across the entire energy value chain.

Reinventing Grids and Transmission Systems

Digital twin renewable energy technologies offer a smarter and more resilient path forward as demand grows and decarbonisation accelerates. By virtually replacing transmission systems, operators can forecast demand with greater accuracy, prevent blackouts and ensure grid reliability even when renewable output fluctuates.

Smart grids powered by digital twins allow dynamic load balancing across distributed energy resources. For example, rooftop solar, offshore wind and battery storage can turn complex networks into agile systems. Meanwhile, AI-driven anomaly detection helps identify faults before they cause failures, reducing downtime and avoiding costly disruptions. With these capabilities working together, this innovation transforms traditional power grids into intelligent infrastructure that can meet Europe’s climate goals.

Supporting Industrial Energy Efficiency

Factories and refineries are increasingly adopting digital twins to model energy flows. It helps them identify inefficiencies, cut waste and reduce emissions across large-scale operations. This same technology is invaluable in building energy management, where it optimises HVAC systems and the integration of renewables to improve performance and lower costs.

Even basic processes like water heating, which account for 12% of household utility expenses, are fine-tuned through real-time monitoring and simulation. By modelling energy systems in this way, organisations gain a clearer picture of how energy is used. It allows them to make smarter decisions that drive efficiency, save money and accelerate progress toward net-zero targets.

Enhancing Energy Storage and Battery Performance

Digital twin benefits are pivotal in energy storage, where large-scale batteries stabilise grids that rely heavily on variable renewable sources such as wind and solar. By creating precise virtual models of these systems, operators can track battery degradation in real time, optimise charge and discharge cycles, and predict failures before they occur.

This level of insight improves operational efficiency and ensures renewable energy can be delivered consistently, even when weather conditions cause fluctuations in supply. The value of digital twins extends beyond batteries, with emerging applications in hydrogen and thermal storage. They offer new solutions for managing surplus energy and balancing demand. These innovations highlight how they provide intelligence that strengthens energy infrastructure, lowers costs and accelerates the global transition toward a carbon-neutral future.

Optimising Power Generation With Digital Twins

Digital twin and renewable energy technologies work together to make power generation more efficient, reliable and sustainable. Predictive modelling allows operators to balance variable wind and solar output, ensuring renewable resources integrate seamlessly into the grid without compromising stability.

This focus on optimisation is timely. Forecasts suggest solar installations could account for up to 96% of total green energy use by 2028. This number makes advanced monitoring and simulation tools essential for such rapid growth.

Beyond renewables, digital twins also transform nuclear, hydro and thermal plants by improving efficiency, enhancing safety and reducing costly downtime. A clear example is wind energy, where they can predict blade stress, proactively schedule maintenance and extend turbine lifespans. These advances highlight how this innovation reshapes power generation and accelerates the shift toward a zero-carbon energy system.

Accelerating the Global Zero-Carbon Transition

The benefits of digital twins extend beyond technical efficiency. They support the global push toward net-zero targets outlined in the United Nations’ climate goals and the Paris Agreement. By creating accurate virtual models of energy assets, digital twins streamline renewable project development, reducing the time and costs involved in planning, testing and scaling new infrastructure.

This accelerated pace is crucial as Europe and other regions race to expand clean energy capacity in line with decarbonisation timelines. Meanwhile, digital twins deliver transparent, data-driven performance insights that give investors greater confidence in the long-term viability of renewable projects. This validation encourages the financial backing to fund large-scale transitions. These capabilities make digital twins essential for aligning environmental responsibility with economic growth, ensuring the energy transition is achievable and sustainable.

Challenges and Considerations

While the advantages of digital twins are clear, challenges remain that could slow widespread adoption in the energy sector. For example, data privacy and cybersecurity risks are major concerns. A successful cyberattack can disrupt critical operations, cause project delays, result in lost business, and generate significant response and data recovery costs.

Beyond security, the high upfront investment required to develop and deploy new technologies can be difficult for smaller operators. This situation can be more concerning when combined with the skills gap in data science, AI and energy systems expertise.

There is also a pressing need for global interoperability standards. This approach ensures that digital twins can operate seamlessly across borders and industries, which is especially vital in Europe’s interconnected energy market. Addressing these challenges head-on can unlock the full potential of this innovation in the drive toward a carbon-neutral future.

Driving the Energy Transition With Digital Twin Innovation

Various digital twin use cases offer new ways to optimise efficiency, cut emissions and strengthen resilience. From renewables to storage and smart grids, digital modelling turns ambitious climate targets into practical solutions. Institutions that embrace this technology will accelerate the zero-carbon future and secure long-term advantages in dynamic energy sectors.

About the author

Rose Morrison is the managing editor of Renovated Magazine and an experienced writer specializing in energy demand and sustainability. With eight years of experience in the field, she provides EnergyInDemand readers with expert analysis and practical strategies for achieving energy efficiency and reducing carbon emissions. Connect with Rose on LinkedIn.

 

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